Friday, September 30, 2016

Pallet Blanket Ladder Tutorial for Quilts or Shoe Storage

Today for Pallets Aplenty, we wanted to show you this super easy pallet blanket ladder or shoe storage ladder tutorial. 

We have a great blanket ladder tutorial from a few years ago as well as a fun decorative orchard ladder building plan, but we wanted to try  another one with pallet week going on.  

This DIY blanket ladder  is made entirely from pallets  (and a couple nails!!) — the side rails are the thicker supports on the pallet and the ladder rungs are ripped down 1×3’s from the pallet slats.

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Pallet Blanket Ladder

Materials Needed:

  • (1) Pallet (You will have extra wood for another project FYI.)
  • Wood Glue
  • (16) ½” Round Top Nails

Tools Needed:

  • Miter Saw
  • Table Saw or Circular Saw
  • Hammer
  • Pencil
  • Tape Measure
  • Orbital Sander
  • 100 Grit Sand Paper
  • Grinder (for smoothing cut nails)
  • (2) 36″ clamps (optional)

Project Dimensions:

rustic-pallet-wood-blanket-ladder-7Back View

rustic-pallet-wood-blanket-ladder-side-view-6Side View

Cut List:

(Width may vary depending on pallet used.  Mine was about 1/2″)

Sides

  • (2) 48″ x 2″ x 1 1/2″ – Sides

Rungs

Rough length at longest point on the bottom.

  • (1) 22 ¾/” x 2″ x 1/2″ Rung “A”
  • (1) 24 ¼/” x 2″ x 1/2″ Rung “B”
  • (1) 25 3/4″ x 2″ x 1/2″ Rung “C”v
  • (1) 27 1/4″ x 2″ x 1/2″ Rung “D”

Approximate finished length.

  • (1) 21 ¾/” x 2″ x 1/2″ Rung “A”
  • (1) 23 ¼/” x 2″ x 1/2″ Rung “B”
  • (1) 24 3/4″ x 2″ x 1/2″ Rung “C”
  • (1) 26 1/4″ x 2″ x 1/2″ Rung “D”

Construction Steps

Step 1: Dismantle a pallet

First you need an old pallet.  Cut the pallet up if you haven’t already done that.  I have a video of how I cut mine up, just check the link to go watch “How to Dismantle A Pallet Easily! Taking Apart a Pallet“.

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Now select the wood that you will want to rip in half for your sides and rungs.  I picked the thicker wood for the sides and the flat pallet wood for the rungs.

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Step 2: Rip the ladder rungs to width

Draw a line at 2” or so down the middle of the boards that you will be ripping in half.  Remove any nails that would be in the path of the table saw blade along that line.  You could switch your blade if you don’t want to ruin a good one, just in case you cut some hidden nails.  

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Don’t worry, you don’t have to be too perfect with your cuts or sanding for this project.

Step 3: Cut the rungs to length

Rough cut the rungs to length. This will leave about a 1” overhang on each end.  You will cut them to finished length later on.

Step 4: Sand the rungs

Sand down the splinters and sharp edges with 100 grit sandpaper.  Don’t over sand, but try to leave some character of the rough wood.

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For the front of the sides with all the nails, I used a grinder to smooth down the nails where they got cut off.  Then I sanded the rest with sandpaper.

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Step 5: Cut spacers

Cut two scrap pieces of wood.  One at 18” and one at 24”. These will be temporary spacers, for laying out the ladder, because it is tapered at the top.

rustic-pallet-wood-blanket-ladder

Step 6: Measure and mark the rung locations

Lay the ladder sides upside down.  I wanted the front to have the character of the cut nails still left in the wood so I put that side in the front.

Mark along the middle of the sides, start from the bottom and mark up 8 Inches.  Then make a mark every 12” three more times to the top.

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Step 7: Position and affix the rungs

Clamp the spacers in place. 18” on the top and 24” on the bottom in between the sides.

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Make it square by measuring diagonally from one corner to the next.  If the measurements read the same then it’s square.

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Layout the rungs with the top edge to the markings.  Then scribe the tapered angle on the back of each rung where it hangs over the sides.  

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Cut off the rung ends to match the angle of the sides.

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Sand down the sharp cut edges of the cut ends.

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Place a small amount of glue between the side piece and the rung. Then nail it in place with two 1 ½” long nails on each end.  Let it dry for about 30 min. Before moving it.  

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I decided to leave mine without a finish, I thought that it looked nice.

You could add stain or a coat to polyurethane to finish it off if you want.

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Here is how it looks with shoes on it.  Heeled shoes looked very nice and organized to have on display.

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What do you think about the project?   Tell us in the comments below, what you would build from a pallet. And remember to pin this to save it for the future!

Turn an old shipping pallet into a stylish and easy pallet blanket ladder with this easy tutorial. Great storage for quilts or heeled shoes. Full tutorial and building plan free on Remodelaholic.com

Check out these other easy projects to build from pallet wood:

Build a rustic barnwood style memo board
easy-to-build-barnwood-or-pallet-wood-memo-board-tutorial-remodelaholic-9261

build an easy pallet wood tray
how-to-build-an-easy-pallet-tray-remodelaholic

build a pallet wood box centerpiecebuild-a-pallet-wood-box-centerpiece-using-biscuit-joiners-remodelaholic

The post Pallet Blanket Ladder Tutorial for Quilts or Shoe Storage appeared first on Remodelaholic.

http://www.remodelaholic.com/pallet-blanket-ladder-shoe-storage-ladder-tutorial/

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